Material Science
Engineering-grade metals, polymers, textiles, and foams selected and processed to meet the environmental, structural, and regulatory demands of each application.
Metals
Aluminum alloys (5052, 6061) for lightweight structural cases and steel (mild, stainless, galvanized) for heavy-duty industrial enclosures. All metal fabrication is performed in-house: TIG and MIG welding, CNC routing, brake forming, shearing, deburring, and surface finishing. Weld quality is verified through visual inspection and destructive testing protocols.
Polymers
Rotational molding produces seamless, stress-free polyethylene shells with uniform wall thickness and exceptional impact resistance. Thermoforming creates lighter-weight ABS, HDPE, and polycarbonate enclosures for applications where weight is critical. Both processes support custom colors, textures, and integrated mounting features without secondary tooling.
Textiles
Cordura nylon (500D–1680D), ballistic nylon, Kevlar-blend aramids, coated polyester, and specialty laminates selected by application. Abrasion resistance, tear strength, UV stability, chemical resistance, and flame retardancy are matched to operational environment. Seam construction uses bonded nylon thread, bartacking at stress points, and RF or ultrasonic welding where waterproof integrity is required.
Foams & Cushioning
Closed-cell polyethylene, cross-linked polyethylene, polyurethane, and convoluted foams CNC-routed to exact cavity dimensions. Multi-density layering combines soft contact surfaces with rigid structural support. Anti-static and ESD-safe foam formulations available for electronics applications. All foam cutting is performed in-house on multi-axis CNC routers.
Not sure which materials are right for your application? Our engineers will recommend the optimal combination based on your environmental, structural, and regulatory requirements.
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